The utilization of composites materials continues to expand because
of their numerous advantages, including high stiffness-to-weight ratio,
high strength-to-weight ratio, high damage tolerance, fatigue endurance,
reliability and lower life cycle cost. Applications range from aerospace,
aircraft, naval, automotive, biomedical, sports and leisure, to infrastructure
components and structures. Composite materials account for approximately
25% of the weight of newer aircraft.
The development of polymer-matrix
composites has been driven to a large extent by high performance military
and aerospace applications. This usually involves slow labor intensive
processing techniques and results in high cost components. The high
cost of composite materials, particularly the lack of cost effective
fabrication processes, is the single most significant barrier to their
more extensive utilization. To overcome this barrier, low-cost and high-speed
design and manufacturing methods and processes are needed.
The finished product must
be free of defects ( voids, cracks, fiber waviness ), uniform in properties,
fully cured ( having expected properties, e.g., stiffness, strength,
fatigue endurance ), and reproducible. Regarding the process itself,
temperature distribution must be reasonably uniform throughout the part,
temperature must not exceed preset values, voids and residual stresses
must be minimized, and complete and uniform cure must be accomplished
in the shortest possible time.